What Is Waterjet Cutting?

Waterjet cutting uses a focused stream of pressurized water to follow a programmed cut path. The WAZER machines add garnet abrasive to that stream, allowing them to cut materials including metal, glass, plastic, composites, tile, and rubber.

Because the material is removed without a heated cutting tool, the process does not create a heat-affected zone along the edge. That can be useful for parts where heat-induced changes are a concern. The resulting edge and total job time still depend on the material, thickness, cut path, and settings.


Video courtesy of WAZER. 


How Does Waterjet Cutting Work?

Step 1: Generate pressure. A pump pressurizes the water. WAZER uses a separate pump box, while WAZER Pro integrates its pump into the main machine. Their electrical requirements differ, so the available circuit is an important part of choosing between them.

Step 2: Direct the water through the cutting head. The pressurized water passes through a small orifice and accelerates into a focused stream. The machine moves the cutting head along the path prepared in WAZER’s WAM software.

Step 3: Add abrasive. Garnet enters the stream at the cutting head. The combination of water and abrasive removes material along the programmed path. Cut rate and pierce time vary with the type and thickness of the stock.


What Can Waterjet Cutting Be Used For?

Due to its speed and precision, waterjet cutting is employed across numerous industries such as aerospace, automotive, construction, medical sectors, and even paper manufacturing.

In essence, if you require a material to be cut into an exact shape or design without the influence of heat, waterjet cutters offer an excellent solution.


Which WAZER Waterjet Cutter Is Right for Me?

Both machines have a 12 × 18-inch cutting area and a nominal 0.044-inch kerf. Their biggest practical differences are material-specific cutting performance, electrical requirements, and used-abrasive collection.

WAZER suits shops cutting parts within its thickness limits at a lighter or varied pace. In North America, its separate pump box uses a 110–120 V circuit. It collects some used abrasive during cutting, with additional tank-cleaning cycles needed to remove the remainder.

WAZER Pro supports thicker stock in many material categories and cuts many common thicknesses at a higher rate. It requires a suitable 220 V circuit in North America. Its abrasive collection system collects used abrasive during cutting, and its larger hopper supports up to 90 minutes of cutting before a refill, compared with 60 minutes for WAZER.


WAZER Material Breakdown: What Can Each Machine Cut?

The tables retain the detailed thickness-by-thickness comparison from the original article in a format that can be read and updated as text. Cut rate is measured in inches per minute (IPM). Pierce time is the time spent entering the material before following the cut path. Neither figure represents the complete time for a finished part.

A dash means WAZER lists that thickness as too thick for the standard WAZER machine. These published settings are a starting point; check your particular stock and confirm the result with a test cut. The figures below follow WAZER’s material specifications.

Metals

Thickness (in) WAZER rate (IPM) Pierce WAZER Pro rate (IPM) Pierce
Aluminum
0.0315.62s16.21s
0.0633.16s8.01s
0.1251.720s4.07s
0.250.91m 13s2.030s
0.50.54m 44s1.02m 4s
0.75——0.74m 39s
1——0.58m 15s
Brass
0.0163.83s12.95s
0.0312.35s7.45s
0.0631.412s4.16s
0.1250.835s2.311s
0.250.51m 59s1.330s
0.5——0.71m 43s
0.75——0.53m 44s
Copper
0.0163.22s8.91s
0.0311.93s5.11s
0.0631.111s2.83s
0.1250.646s1.621s
0.1880.51m 49s1.147s
0.25——0.91m 22s
0.5——0.55m 9s
Mild Steel
0.0163.12s8.41s
0.0311.93s4.71s
0.0631.111s2.54s
0.1250.741s1.419s
0.1880.51m 33s1.047s
0.25——0.71m 27s
0.375——0.53m 23s
Stainless Steel
0.0162.81s8.61s
0.0311.72s4.74s
0.0631.011s2.510s
0.1250.651s1.324s
0.1880.52m 2s0.940s
0.25——0.759s
0.375——0.52m 38s
Titanium
0.0163.92s8.71s
0.0312.33s4.81s
0.0631.28s2.64s
0.1250.739s1.415s
0.1880.51m 37s1.032s
0.25——0.858s
0.375——0.52m 22s
Tool Steel
0.0162.61s5.73s
0.0311.63s3.34s
0.0630.914s1.85s
0.1250.659s1.014s
0.1560.51m 34s0.826s
0.25——0.61m 41s
0.313——0.53m 1s

Glass

Thickness (in) WAZER rate (IPM) Pierce WAZER Pro rate (IPM) Pierce
Borosilicate Glass
0.03159.11s59.11s
0.06348.21s59.11s
0.12511.61s37.41s
0.252.89s13.04s
0.50.750s4.518s
0.75——2.441s
1——1.61m 13s
Soda-Lime Glass
0.03159.12s59.12s
0.06322.12s59.12s
0.1257.93s30.62s
0.252.810s11.55s
0.51.041s4.315s
0.750.51m 35s2.432s
0.875——2.044s
1——1.657s

Plastics

Thickness (in) WAZER rate (IPM) Pierce WAZER Pro rate (IPM) Pierce
Acrylic
0.03125.62s59.11s
0.06310.33s36.91s
0.1254.26s14.62s
0.251.720s5.79s
0.50.71m 21s2.238s
0.6250.52m 8s1.71m 1s
0.75——1.31m 30s
1——0.92m 44s
HDPE
0.03118.82s59.11s
0.0638.33s59.11s
0.1253.88s25.32s
0.251.725s8.011s
0.50.81m 33s2.551s
0.750.53m 24s1.31m 58s
0.875——1.02m 42s
1——0.83m 33s
Polycarbonate
0.031142s59.11s
0.0636.03s28.31s
0.1252.79s10.56s
0.251.241s3.927s
0.50.52m 56s1.41m 29s
0.75——0.82m 59s
1——0.54m 55s

Composites

Thickness (in) WAZER rate (IPM) Pierce WAZER Pro rate (IPM) Pierce
Carbon Fiber
0.01610.72s59.11s
0.0315.23s59.11s
0.0632.68s38.31s
0.1251.329s16.71s
0.250.61m 55s7.24s
0.3130.53m 1s5.58s
0.5——3.123s
1——1.41m 39s

Tile

Thickness (in) WAZER rate (IPM) Pierce WAZER Pro rate (IPM) Pierce
Ceramic Tile
0.1253.42s33.63s
0.251.97s10.26s
0.3751.312s5.112s
0.51.01m 29s3.124s
0.75——1.51m 6s
1——0.92m 3s
Porcelain Tile
0.1253.42s33.63s
0.251.97s10.26s
0.3751.312s5.112s
0.51.01m 29s3.124s
0.75——1.51m 6s
1——0.92m 3s
Marble Tile
0.1253.42s40.51s
0.251.97s11.81s
0.3751.312s5.77s
0.51.01m 29s3.415s
0.75——1.735s
1——1.01m 0s
Granite Tile
0.1253.42s15.59s
0.251.97s5.412s
0.3751.312s3.018s
0.51.01m 29s1.926s
0.75——1.053s
1——0.71m 31s

Rubber

Thickness (in) WAZER rate (IPM) Pierce WAZER Pro rate (IPM) Pierce
50A Neoprene
0.06359.11s59.11s
0.12533.91s59.11s
0.255.92s59.12s
0.51.043s10.75s
0.6250.62m 11s5.68s
0.75——3.312s
1——1.425s
50A Silicone
0.06359.11s59.11s
0.12559.11s59.11s
0.2521.21s59.11s
0.52.433s29.14s
0.750.75m 33s7.732s
0.875——4.61m 8s
1——3.02m 5s
60A Polyurethane
0.03159.11s59.11s
0.06359.11s59.11s
0.12532.21s59.11s
0.253.15s59.11s
0.4380.51m 2s45.03s
0.5——29.14s
1——3.02m 5s

Waterjet cutting offers precise and versatile solutions for various materials and industries. Whether you choose the WAZER Desktop for smaller projects or the WAZER Pro for more demanding tasks, both machines deliver excellent performance.

For personalized guidance on selecting the right waterjet cutter for your needs, please contact sales@matterhackers.com.

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