Prusa Research Prusa XL 2-Toolhead 3D Printer Fully Assembled - Critical Infrastructure Edition
The Prusa XL Critical Infrastructure Edition delivers secure, large-format additive manufacturing for classified and high-security environments. Featuring physically removed Wi-Fi circuitry for true hardware-level air-gap isolation, it ensures complete network separation and verifiable data security. Built on the Original Prusa XL platform, it offers a massive 360×360×360 mm build volume and a toolchanger system supporting up to five toolheads for efficient multi-material production.
- Ensure hardware-level air-gap for verifiable network isolation
- Produce high-performance parts on-demand internally
- Reduce procurement lead times from months to hours
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To give your security posture an additional edge, learn more about MatterHackers Enterprise Security Solutions.
Original Prusa XL – Critical Infrastructure Edition
Secure Multi-Material 3D Printing for Mission-Critical Environments
Engineered for defense, intelligence, and critical infrastructure sectors, the Original Prusa XL – Critical Infrastructure Edition delivers secure, large-format, multi-material additive manufacturing directly within controlled environments. Available in both 2 and 5 tool head configurations, this system enables flexible, on-demand production of mission-critical components while maintaining strict operational security. With physically removed wireless and USB connectivity, it ensures true hardware-level air-gapping—protecting sensitive data and eliminating reliance on external supply chains.
Key Features of the Original Prusa XL 2 / 5 Tool Head, Assembled 3D Printer - Critical Infrastructure Edition:
- Available in 2 or 5 independent tool head configurations
- No Wi-Fi or USB hardware for fully air-gapped, secure operation
- Advanced multi-material printing for complex, functional parts
- High-precision large-format build volume for critical applications
- Enables secure, in-house manufacturing without third-party exposure
- Accelerates production timelines from months to hours
- Manufactured in the EU and USA
Just need the standard Prusa Core One L 3D Printer? Click here.
Hardware-Enforced Network Isolation
Every version of this machine ships with a specially manufactured mainboard stripped of Wi-Fi hardware at the factory level. This physical enforcement of air-gap isolation delivers compliance-ready security that can be verified and documented for the strictest classified operational requirements.
- Wi-Fi circuitry physically removed at factory level
- Hardware-enforced isolation eliminates wireless attack vectors
- Verifiable air-gap security for classified environment compliance
Secure Offline Production Pipeline
The Critical Infrastructure Edition is engineered for zero-network dependency. Operate entirely within an isolated environment using offline file transfer and locally managed print workflows. Ships camera-free to prevent imaging risks, and provides volatility documentation. Firmware updates and print profiles load entirely offline through the USB interface.
- Fully offline file handling and print execution
- Ships without camera to prevent optical data capture
- Provides volatility letters for compliance documentation requirements
Zero-Waste Printing
The XL is designed to minimize filament waste while maintaining efficient multi-material printing, making it a cost-effective solution for 3D printing enthusiasts. Unlike traditional single-extruder printers that generate excessive waste during material changes, the XL optimizes filament use with innovative features like wipe-to-infill printing and minimal priming towers.
- The XL reduces filament waste significantly compared to standard single-extruder 3D printers.
- With proper filament drying and wipe-to-infill settings, it can print with virtually zero waste.
- No need for wipe towers or excess purging, keeping the print area clean and efficient.
Combine Materials
The XL's individual toolheads allow seamless integration of multiple materials in a single print, enabling greater design flexibility and cost efficiency. Whether blending flexible filaments with rigid ones or using affordable materials for support structures, the XL makes multi-material printing more accessible and economical.
- Easily combine different materials, such as Flex with PETG or PLA for removable supports.
- Reduce costs by using lower-cost materials for support structures in high-performance prints.
- Achieve complex, multi-material prints with minimal effort and maximum efficiency.
Fastest Multi-Material Printer
The Original Prusa XL is engineered for speed, utilizing its lightning-fast toolchanger, Input Shaper, and Pressure Advance technologies to deliver multi-material prints faster than any competitor. It achieves this speed without sacrificing the premium print quality that has made the award-winning MK4 a favorite among professionals and hobbyists alike.
- Prints multi-material projects faster than any other desktop 3D printer.
- Maintains the same high-quality results as the MK4, even at high speeds.
- Utilizes advanced motion control technologies for smoother, more precise prints.
XL Toolchanger
The heart of the Original Prusa XL is its innovative toolchanger, allowing up to five materials to be loaded simultaneously for fast, efficient multi-material printing. Unlike traditional filament-swapping methods, the XL instantly swaps toolheads, eliminating long material changeovers and boosting reliability. With the ability to load up to five 2kg spools, users can print massive 10kg objects without interruption.
- Swap between up to five toolheads instantly for faster multi-material prints.
- No long filament change procedures—each nozzle is always ready to print.
- Supports large-scale prints with up to 10kg of filament loaded at once.
Keep on Printing with Spool Join
Spool Join ensures uninterrupted printing by automatically switching to a new spool when one runs out, eliminating the risk of a failed print due to an empty filament roll. This feature is perfect for utilizing partially used spools and enabling large, continuous prints without manual intervention. Load up to five 2kg spools, activate Spool Join, and let the printer handle the rest.
- Automatically switches to a new spool when filament runs out.
- Perfect for finishing off partially used spools and reducing waste.
- Enables uninterrupted large-scale printing with up to 10kg of material.
Exceptional Print Quality and Reliability
Speed means nothing without precision, and the Original Prusa XL delivers both with uncompromising quality. Featuring the advanced Nextruder system, it produces flawless prints with impressive overhang capabilities and superior handling of flexible filaments. Every part is printed with exceptional detail, ensuring seamless fit and function.
- Achieves outstanding print quality even at high speeds.
- Handles steep overhangs up to 15° and flexible filaments with ease.
- Prints parts with precision to ensure a perfect fit every time.
High-Speed Printing
When time is critical, the Original Prusa XL rises to the challenge with cutting-edge speed enhancements. Utilizing native Input Shaper and Pressure Advance implementations, the XL significantly reduces print times while maintaining excellent quality. Whether you're printing prototypes or production parts, the XL delivers results faster than any other multi-material printer in its class.
- Features Input Shaper and Pressure Advance for ultra-fast, high-quality prints.
- Reduces print times significantly without sacrificing precision.
- The fastest multi-material desktop printer available today.
Beautifully Quiet
With Phase Stepping technology, the XL automatically fine-tunes its motor response for ultra-quiet operation. Despite its speed, the XL remains silent, allowing you to work without distractions, and Stealth Mode makes it even quieter.
- Advanced motor control ensures minimal noise.
- Perfect for quiet environments like offices and workspaces.
- Stealth Mode further reduces operational sound.
Easy to Use
Automatic calibration, one-click printing, and a flawless first layer make the XL effortless to operate. Say goodbye to manual adjustments and material shortages—the XL simplifies every step of the printing process.
- No need to manually adjust the nozzle or print bed.
- Built-in material monitoring prevents mid-print failures.
- Includes a detailed handbook for seamless multi-material printing.
Perfect First Layer Out of the Box
The XL delivers a flawless first layer on every print, eliminating the need for manual adjustments. Its Loadcell sensor accurately measures offsets, ensuring perfection on any print surface.
- No manual Z adjustments or leveling screws required.
- Works on all surface textures, including reflective and textured sheets.
- The sensor operates with unmatched precision, independent of visual data.
Tackle Any Type of Filament
From PLA and PETG to ASA and carbon-filled filaments, the XL prints a vast range of materials—including flexible filaments—with ease. Its direct drive Nextruder simplifies flexible material printing, while the optional enclosure supports more advanced filaments.
- Direct drive Nextruder enhances flexible filament printing.
- Compatible with a wide variety of standard and engineering-grade materials.
- Enclosure available for advanced materials requiring temperature stability.
Color LCD Touch Screen
Operate the XL your way—using either the intuitive touchscreen or the tactile knob for precise control. The color LCD screen offers easy navigation, G-code previews, and advanced features.
- Choose between touchscreen control or a physical knob.
- Access G-code previews, QR codes, and Cancel Object functionality.
- User-friendly interface simplifies operation and troubleshooting.
Unique Segmented Heatbed
The XL’s segmented heatbed consists of 16 independently controlled tiles, preventing warping and ensuring uniform heating. The modular design also allows for energy-efficient operation.
- Individual heatbed segments minimize thermal distortion.
- Proven double-sided print sheets optimize adhesion.
- Unused segments can be switched off to save power.
Power-Loss Recovery
The XL protects your prints from unexpected power failures with hardware-based power-loss recovery. If an outage occurs, the printer resumes exactly where it left off.
- Saves extruder position during power failures.
- Seamlessly resumes prints upon power restoration.
- Works even for network-initiated prints.
Designed for Offline Use
The XL is fully functional without an internet connection, offering complete offline control. There are no mandatory network requirements or limitations.
- Operate the printer without requiring internet access.
- No forced connectivity ensures privacy and security.
- All features work natively offline.
Multi-Material Supports – Perfect Surface
Combine PLA and PETG for cost-effective, easily removable supports, achieving a flawless surface finish.
- PLA supports peel off PETG easily, eliminating post-processing hassle.
- Reduces material costs compared to soluble supports.
- Ideal for achieving smooth, professional-looking prints.
Multi-Material Supports – Perfect Surface
Combine PLA and PETG for cost-effective, easily removable supports, achieving a flawless surface finish.
- PLA supports peel off PETG easily, eliminating post-processing hassle.
- Reduces material costs compared to soluble supports.
- Ideal for achieving smooth, professional-looking prints.
PCCF Screwdriver with PETG Infill
Optimize cost and performance by using premium PCCF filament for external layers and durable PETG for infill.
- Maintains the premium look of PCCF while reducing material costs.
- Ensures strong, functional prints.
- Ideal for high-performance tools and parts.
WHY BUY FROM MATTERHACKERS
MatterHackers is where digital fabrication technology meets passion. When you shop here, feel confident knowing that the vast selection of machines, materials, accessories, and unique bundles we've curated in our catalog are guaranteed top-quality products backed by our team of experts.
Exceptional customer service, fast & free shipping on orders over $35, a 30-day return policy, and more make us the reliable go-to for professionals, educators, and hobbyists. At MatterHackers, we're more than just a retailer; we're your trusted partner in production and innovation.
- Diverse, expert-curated catalog
- Top-notch customer service
- Convenient fast & free shipping
- Training and Maintenance Services
- 30-day Returns
- Rewards Program on qualified purchases
WHAT'S INCLUDED?
- Original Prusa XL Assembled 3D Printer
+ 2 or 5-Toolheads (Depending on Selection) - Satin Powder-Coated Steel Sheet
- Prusament PLA Prusa Galaxy Black (1kg)
- Prusa Lubricant for Bearings
- Alcohol-Saturated Wipes & Acupuncture Needle
- Toolset: Uni-wrench, 13-16 wrench, Nose pliers, Allen and Torx keys
- USB Drive with Sample Prints (G-codes)
- 3D Printing Handbook
Warranty Note
Consumable parts, such as print sheets, are not covered under warranty due to expected wear over time, except in cases of manufacturing defects upon delivery. Cosmetic damage is also excluded.
TECHNICAL SPECIFICATIONS
| MEASUREMENTS | |
|---|---|
| Build Volume | 360 × 360 × 360mm (14.17 × 14.17 × 14.17’’) |
| Filament Diameter | 1.75 mm |
| Layer Height | 0.05 - 0.30mm |
| Printer Dimensions (W×D×H) |
700 × 900× 720mm (27.5 × 35.5 × 28.5’’) |
| Printer Weight | 29.3 kg (dual-head) 33.7 kg (five-head) |
| ELECTRONICS | |
| Mainboard | Custom 32-bit xBuddy electronics with STM32 |
| Stepper Drivers | Trinamic 2130 |
| Stepper Motors | 1.8° Stepper motors |
| EXTRUDER | |
| Extruder | Nextruder, Direct Drive, E3D V6 compatible (with adapter) |
| Filament Path | Aluminum heatsink, all-metal hotend |
| Drive System | Nextruder Planetary Gear System, 10:1 gearbox ratio |
| MAX OPERATING TEMP | |
| Max Nozzle Temperature | 290 °C (554 °F) |
| Max Heatbed Temperature | 120 °C (248 °F) |
| CONTROLS | |
| LCD Screen | 3.5″ graphic 65k color screen |
| Connectivity | USB drive / LAN / Wi-Fi (via Prusa Connect) |
| SENSORS | |
| Filament Sensor | Yes |
| Loadcell Sensor | Yes |
| Power Panic | Yes |
| Thermistors | 4 high-precision Semitec thermistors |
| PRINT SURFACE | |
| Heatbed | Segmented with 16 independently controlled zones |
| Build Plates | Removable magnetic steel sheets with various textures |
| CALIBRATION | |
| Bed Leveling | Automatic Mesh Bed Leveling (only on print area) |
| PRINTING | |
| Supported Materials | PLA, PETG, Flex, PVA, PC, PP, CPE, PVB When using the optional enclosure: ABS, ASA, HIPS, PA |
| POWER CONSUMPTION | |
| PSU | 240W custom Delta PSU with Power Panic |
| Consumption | PLA ~80W / ABS ~120W |