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Formlabs Formlabs Factory Reconditioned Fuse 1 Printer Package
This offering is discontinued. Check out the Formlabs Fuse 1+!
The Formlabs Fuse 1 is an affordable, industrial-grade 3D printer that produces high-quality SLS parts with detailed precision. It features a build volume of 165×165×300mm, intuitive controls, efficient powder management, and minimal waste. Ideal for functional testing and end-use products, it offers continuous production with optional accessories. This is a Factory Reconditioned unit, and comes with a 90-Day warranty.
- Affordable industrial-grade SLS 3D printing
- Compact design, large build volume
- Efficient powder management
Need same day turnaround? Consider the Formlabs Fuse 1+ 30W
Fuse 1
ACCESSIBLE ENTRY INTO SLS
Revolutionize your production with the Formlabs Fuse 1—your gateway to SLS 3D printing. This compact industrial-grade 3D printer delivers professional parts out of nylon and more without the hefty price tag. Experience streamlined production from start to finish with intuitive controls and efficient powder management. Produce strong, flexible components with remarkable detail, perfect for rigorous testing or end-use products with Fuse 1's advanced laser sintering technology.
Key Features of the Formlabs Fuse 1 10W SLS 3D Printer:
- Build Volume: 165×165×300mm (6.5"×6.5"×11.8")
- Experience SLS production at an accessible price point
- Consistent, high-quality results every time
- Compact design with industrial-grade performance
- Suitable for functional testing and end-use product manufacturing
- Continuous production with optional second chamber & cartridge
- Streamlined end-to-end workflow with the Fuse Sift and Blast
- Minimal waste with reusable powder
Looking for a fast production turnaround? Check out the Formlabs Fuse 1+ 30W!
OUTPUT AFFORDABLE PRODUCTION-READY SLS PARTS
Bring affordable SLS 3D printing to your workspace with the Formlabs Fuse 1. This compact powerhouse creates superior nylon, TPU, or polypropylene parts, perfect for enhancing prototyping and manufacturing capabilities. Produce complex, durable components that meet rigorous testing standards or are ready for immediate shipment, all through cost-effective selective compact sintering technology.
- No supports needed w/ SLS printing
- Produce usable, functional parts
- Industry-leading rapid cooldown of <75 min
Strong, Functional SLS Parts
Different applications require different mechanical property strengths. That's why Formlabs developed a family of high-performance SLS powders that ensure your prototypes and production end-use parts reliably meet those special functional needs.
Achieve peak-performing robust parts when you combine Formlabs' in-house quality SLS machines with its in-house industrial-grade SLS materials.
SAVE BIG WITH THE FUSE ECOSYSTEM
Formlabs offers an intuitive start-to-finish SLS production workflow with the Fuse Ecosystem. Pre-programmed settings/routines help you save big on time and materials for a printed-to-polished part turnaround.
FUSE 1 allows for continuous throughput when you get a second powder cartridge and build chamber to insert into your Fuse 1 while your first ones go through post-processing.
FUSE SIFT is the all-in-one part extraction, powder recovery, storage, and mixing powder management station that dispenses and mixes used and new powder automatically for material and labor savings.
FUSE BLAST completes this ecosystem as the automated finishing solution that quickly removes powder and consistently delivers clean-to-the-touch professional parts.
PROS AT YOUR SERVICE
When high uptimes and business growth are top priorities, access to dedicated phone support, training, and more is crucial. Enter the Formlabs Complete Service Plan, designed to get you the most out of your Fuse 1 3D printer by connecting you with a dedicated team of certified workflow-trained support representatives. Extend your coverage further with the following:
- Expedited replacement parts
- Onsite repairs, if necessary
- Annual preventative checkups
- Direct line to expert phone support
- Customized remote training
- Customize—extend warranty up to 5 years
WHY BUY FROM MATTERHACKERS
MatterHackers is where digital fabrication technology meets passion. When you shop here, feel confident knowing that the vast selection of machines, materials, and accessories we've curated in our catalog are guaranteed top-quality products backed by our team of experts. Exceptional customer service, fast & free shipping on orders over $35, a 30-day return policy, and more make us the reliable go-to for professionals, educators, and hobbyists. At MatterHackers, we're more than just a retailer; we're your trusted partner in innovation.
- Diverse, expert-curated catalog
- Top-notch customer service
- Convenient fast & free shipping
- Training and Maintenance Services
- 30-day Returns
- Rewards Program on qualified purchases
What's Included with the Fuse 1 30W SLS 3D Printer?
| Package | Items |
|
Build-Your-Own Package |
Request a quote and talk with one of our sales experts to determine which combination of hardware and tools are right for your SLS 3D printing needs. |
|
Starter Package |
1 × Fuse 1 3D Printer +1 × Build Chamber 1 × Fuse Depowdering Kit w/ 150 Sieve 1 × Powder Cartridge |
|
Standard Package |
1 × Fuse 1 3D Printer +1 × Build Chamber 120V 1 × Fuse Printer Stand 1 × Fuse Sift 120V +1 × Powder Cartridge 1 × Industrial Vacuum 110V 1 × Formlabs Nylon 12 Powder (6kg) |
|
Professional Package |
1 × Fuse 1 3D Printer +1 × Build Chamber 120V 1 × Fuse Printer Stand 1 × Fuse Sift 120V +1 × Powder Cartridge 1 × Industrial Vacuum 110V 1 × Fuse Blast 1 × spare Build Chamber 120V 1 × spare Powder Cartridge 2 × Formlabs Nylon 12 Powder (6kg) |
What Accessories are Recommended for the Formlabs Fuse 1 3D Printer?
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| Printer Stand ($299) |
Fuse Sift ($9,999) |
Industrial Vacuum ($2,999) |
| This steel stand raises the Fuse 1 to an ergonomic height, keeping the printer stable and level while enabling easy access to the print chamber and touchscreen display. |
Easy-to-use, efficient powder recovery & post-processing system. This enclosed all-in-one station automates part extraction, powder recovery, and mixing in a single free- standing device also capable of storage. |
Efficiently and safely maintain a clean workspace. This vacuum meets the safety requirements to operate with the Fuse Sift, which incorporates an external vacuum. |
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| Fuse Blast ($10,999) |
Spare Build Chamber ($3,999) |
Spare Powder Cartridge ($149) |
| Easy-to-use, fully automated cleaning and polishing solution for post-processing SLS 3D printed parts. Clean a whole build chamber of printed parts in as little as 15 minutes. |
A spare Fuse Build Chamber reduces downtime by allowing you to run a new print as soon as the previous job is completed for a nonstop, cyclical workflow. The chamber with the completed print enters the Fuse Sift for post-processing while the spare chamber enters the Fuse 3D printer to start the next print job. |
A spare Fuse Powder Cartridge reduces downtime by allowing you to mix fresh and used powder recovered from the Fuse Sift while loading material into the Fuse 3D printer's hopper. |
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| Fuse Depowdering Kit ($999) |
Sift 300 Sieve ($89) |
Depowdering Kit Sifter 300 Sieve ($99) |
| The affordable all-in-one post-processing solution for cleaning SLS parts and recovering, sifting, and mixing used powder to prepare for the next print. Note this is recommended for low-production runs. It is highly recommended to use the Fuse Sift for high -volume production runs or a streamlined sifting experience. |
Combine this with the Fuse Depowdering Kit to funnel unsintered powder into this 300 µm sieve that filters out chunks/debris to keep the powder clean, while allowing powder flow. This is required for use with Nylon 11 CF Powder only. Other SLS powders are compatible with the 150µ sieve that's included in the Fuse Depowdering Kit. |
Combine this with the Fuse Depowdering Kit to funnel unsintered powder into this 300 µm sieve that filters out chunks/debris to keep the powder clean, while allowing powder flow. This is required for use with Nylon 11 CF Powder only. Other SLS powders are compatible with the 150µ sieve that's included in the Fuse Depowdering Kit. |
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| Complete Service Plan (Starting at $4,500) |
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| Receive priority phone support, customized live training, and expedited replacement parts. If necessary, an expert will come repair your issue onsite. Options are available for up to three or five years. Your printer's warranty will be extended up to an additional one, two, or four years if purchasing either the 2 Year, 3 Year, or 5 Year Complete Service Plan. |
What are the Technical Specifications of the Formlabs Fuse 1 10W?
| GENERAL | |
|---|---|
| Machine Type | 3D Printer |
| Technology | Selective Laser Sintering (SLS) |
| Laser Type | Ytterbium Fiber |
| Material Type | Powder |
| Assembly | Fully-Assembled |
| Machine Dimensions (W × D × H) |
25.4"×27.0"×42" (65" w/ stand) |
| Minimum Access Dimensions (W × D × H) |
49.4"×59.0"×73.6" |
| Weight | 114kg (251.3lbs) (w/o build chamber or powder) |
| PRINTING PROPERTIES | |
| Build Volume (W × D × H) |
165×165×300mm (6.5"×6.5"×11.8") |
| Maximum Part Size | 6.3"×6.3"×11.6" (159×159×295mm) (Nylon 12 Powder) |
| Layer Thickness | 110 microns (0.004") |
| Laser Spot Size (FWHM) | 200 microns (0.0079") |
| Build Speed (20% packing density) |
0.5 L/hr |
| Material Refresh Rate | 30% – 50% |
| Hopper Capacity | 17.8 Liters |
| Material Refresh Rate | 30 – 50% |
| Supports | No Supports |
| OTHER HARDWARE FEATURES | |
| Startup Time | <60 minutes |
| Operating Environment | 68 – 82 °F (18 – 28 °C) ≤50% ambient humidity |
| Internal Temperature | 392 °F (200 °C) |
| Temperature Control | Quartz Tube Heating Elements Positive Temperature Coefficient (PTC) cartridges |
| Air Handling | Pressure-controlled two-stage filtration (Replaceable HEPA and carbon mediums) |
| Power Requirements | US: 120 VAC, 15 A (dedicated circuit) EU: 230 VAC, 7.5 A (dedicated circuit) |
| Galvanometers | Formlabs Custom |
| Laser Specifications | Ytterbium Fiber IEC 60825-1: 2014 certified 1070 nm wavelength Maximum 10 Watts 4.01 mrad beam divergence (nominal, full angle) |
| Radiation Information | The Fuse 1 is a Class 1 Laser product. Accessible radiation is within Class 1 limits. |
| MATERIALS | |
| Formlabs Materials | Industrial-grade, High-Performance |
| Biocompatible | Yes |
| COMMUNICATION | |
| Connectivity | Wi-fi (2.4GHz + 5GHz) Ethernet (100 Mbit) USB 2.0 |
| Printer Control | 10.1” interactive touchscreen 1280 × 800 resolution |
| Alerts | Touchscreen alerts and tracking SMS/email via Dashboard Live video feed with computer vision Proactive maintenance alerts |
| SOFTWARE | |
| Print Preparation | PreForm Desktop Software |
| System Requirements | Windows 7 (64-bit) and up Mac OS X 10.12 and up OpenGL 2.1 4 GB RAM (8 GB recommended) |
| Hardware Requirements | Fuse 1 generation 3D Printer |
| File Types | STL, .OBJ, or .3MF FORM file output |
| WARRANTY | |
| Warranty Period | 1 Year |
What's Different Between LFS and SLS on Formlabs Machines?
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|---|---|---|
| Model(s) | Form 3+ / Form 3L | Fuse 1 / Fuse 1+ |
| Starting Price | $2,499 / $5,999 | $14,499 / $33,489 |
| Technology | Low Force Stereolithography (LFS) | Selective Laser Sintering (SLS) |
| Pros | Great value High accuracy Smooth surface finish Range of applications |
Strong functional parts Design freedom (no supports) Simpler post-processing |
| Application(s) | Functional prototyping Patterns, molds, and tooling Dental applications Jewelry prototyping and casting Modelmaking |
Functional prototyping Short-run, bridge, or custom manufacturing |
| Maximum Part Size (W × D × H) |
335mm × 200mm × 320mm (13.2" × 7.9" × 12.6") (Form 3L) |
159mm × 159mm × 295mm (6.3" x 6.3" x 11.6") (Nylon 12 Powder) |
| Max Printer Dimensions (W × D × H) |
405mm × 375mm × 530mm (15.9" × 14.8" × 20.9") (Form 3L) |
770mm × 520mm × 740mm (30.3" × 20.5" × 29.1") |
| Machine Form Factor | Desktop | Benchtop / Free-standing |
| Compatible Facility | Office Workshop |
Workshop |
| Printing Environment | Ambient conditions. Only PU Resins require a dry cabinet for humidity control. |
Air environment, with the option to print in a nitrogen atmosphere for enhanced material properties and lower refresh rates. |
| Material Type | Resin | Powder |
| Materials | 20+ functional resins for prototyping and producing end use parts |
6 high-performance industrial- grade materials, including nylon 11, nylon 12, TPU, polypropylene, and glass & carbon-filled nylon composites |
| Biocompatible Materials | Available on the "B" version | Yes |
| Layer Thickness | 25 - 300 microns (.001" – .012")* |
110 microns (0.004") |
| Resolution | ★★★★★ | ★★★★☆ |
| Accuracy | ★★★★★ | ★★★★★ |
| Surface Finish | ★★★★★ | ★★★★☆ |
| Supports | Auto-generated Light-touch removal |
None required |
| Throughput | ★★★★☆ | ★★★★★ |
| Output | Excellent (3+ / 3L) Superior (3+ with Form Auto) |
Excellent |
| Ease of Use | ★★★★★ | ★★★★☆ |
| Training | Minor training on build setup, maintenance, machine operation, and finishing. Plug and play. |
Moderate training on build setup, maintenance, machine operation, and finishing. |
| Training Included | Optional | Yes; more options available |
| Ancillary Equipment | Washing station Post-curing station Finishing tools |
Post-processing station (part cleaning & material recovery) |
* Layer Thickness varies based on materials when resin 3D printing.
What are the Main Differences Between Fuse 1 and Fuse 1+?
| Model | Fuse | Fuse 1+ |
| Starting Price | $14,499 | $33,489 |
| Laser Type | Ytterbium Fiber 10W | Ytterbium Fiber 30W |
| Laser Specifications |
Ytterbium Fiber IEC 60825-1: 2014 certified 1070 nm wavelength Maximum 10 Watts 4.01 mrad beam divergence (nominal, full angle) |
Ytterbium Fiber IEC 60825-1: 2014 certified 1070 nm wavelength Maximum 30 Watts 3.24 mrad beam divergence (nominal, full angle) |
| Laser Spot Size (FWHM) |
200 microns (0.0079") |
247 microns (0.0097") |
| Hopper Capacity | 17.8 Liters | 14.5 Liters |
| Machine Weight* |
114kg (251.3lb) |
120kg (265lb) |
| Temperature Control |
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| Air Handling |
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| Galvanometers | Formlabs Custom | Formlabs Custom 2nd Generation |
*Â Does not include weight of build chamber and powder.
What Resources are Available for the Fuse 1 SLS 3D Printer?
- Formlabs Fuse Series Complete Service Plan Informational Sheet
- Formlabs SLS Post-Processing Techniques
- SLS Safety Guide
- Get Quote for In-person Hardware Installation and Training
- SLS 3D Printing Explained
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