Formlabs Formlabs Fuse 1+ 30W SLS Printer
The Formlabs Fuse 1+ 30W is a compact, industrial-grade SLS 3D printer ideal for rapid prototyping and small-scale manufacturing. It offers a 165×165×300mm build volume, high-speed SLS printing 30W laser, consistent production quality, and minimal material waste. Pair it with the Fuse Sift and Blast for a complete, streamlined manufacturing workflow.
- Industrial-grade, compact SLS 3D printing
- High-speed 30W laser for rapid same-day output
- Streamlined workflow with minimal waste
Fuse 1+ 30W
PRINT PARTS IN HOUR, NOT DAYS
The Formlabs Fuse 1+ 30W delivers industrial SLS 3D printing performance in a compact design. Enjoy rapid prototyping and same-day production with high-speed printing and Formlabs' reliable, diverse materials. Perfect for functional prototyping and small-scale manufacturing, the Fuse 1+ ensures consistent, high-quality results with minimal waste. Combine it with the Fuse Sift and Fuse Blast to form the complete Fuse Ecosystem which streamlines part extraction, powder reclaiming, and finishing to produce consumer-grade parts in just 15 minutes.
Key Features of the Formlabs Fuse 1+ 30W SLS 3D Printer:
- Build Volume: 165×165×300mm (6.5"×6.5"×11.8")
- Consistent, high-quality results every time
- Compact design with industrial-grade performance
- Rapid prototyping and same-day production w/ 30W laser
- Continuous production with optional second chamber & cartridge
- Streamlined end-to-end workflow with the Fuse Sift and Blast
- Minimal waste with reusable powder
RAPID & EFFICIENT PRODUCTION
Experience same-day production and rapid prototyping with the Formlabs Fuse 1+ 3D Printer. Equipped with a 30W laser, it completes most print jobs in 7 hours and 95% of fully packed prints within 14 hours. Benefit from efficient, high-speed production with minimal downtime and continuous throughput with the Fuse 1+.
- Powerful 30W for fast print speeds
- No supports needed w/ SLS printing
- Output usable, functional parts same-day
- Industry-leading rapid cooldown of <75 min
Strong, Functional SLS Parts
Different applications require different mechanical property strengths. That's why Formlabs developed a family of high-performance SLS powders that ensure your prototypes and production end-use parts reliably meet those special functional needs.
Achieve peak-performing robust parts when you combine Formlabs' in-house quality SLS machines with its in-house industrial-grade SLS materials.
SAVE BIG WITH THE FUSE ECOSYSTEM
Formlabs offers an intuitive start-to-finish SLS production workflow with the Fuse Ecosystem. Industry-leading operation speeds and pre-programmed settings/routines help you save big on time and materials for a printed-to-polished part turnaround in as little as 15 minutes.
FUSE 1+ outputs parts same day with its powerful 30W laser. Need continuous throughput? Get a second powder cartridge and build chamber to insert into your Fuse 1+ while your first ones go through post-processing.
FUSE SIFT is the all-in-one part extraction, powder recovery, storage, and mixing powder management station that dispenses and mixes used and new powder automatically for material and labor savings.
FUSE BLAST completes this ecosystem as the automated finishing solution that quickly removes powder and consistently delivers clean-to-the-touch professional parts.
PROS AT YOUR SERVICE
When high uptimes and business growth are top priorities, access to dedicated phone support, training, and more is crucial. Enter the Formlabs Complete Service Plan, designed to get you the most out of your Fuse 1+ 3D printer by connecting you with a dedicated team of certified workflow-trained support representatives. Extend your coverage further with the following:
- Expedited replacement parts
- Onsite repairs, if necessary
- Annual preventative checkups
- Direct line to expert phone support
- Customized remote training
- Customize—extend warranty up to 5 years
WHY BUY FROM MATTERHACKERS
MatterHackers is where digital fabrication technology meets passion. When you shop here, feel confident knowing that the vast selection of machines, materials, and accessories we've curated in our catalog are guaranteed top-quality products backed by our team of experts. Exceptional customer service, fast & free shipping on orders over $35, a 30-day return policy, and more make us the reliable go-to for professionals, educators, and hobbyists. At MatterHackers, we're more than just a retailer; we're your trusted partner in innovation.
- Diverse, expert-curated catalog
- Top-notch customer service
- Convenient fast & free shipping
- Training and Maintenance Services
- 30-day Returns
- Rewards Program on qualified purchases
What's Included with the Fuse 1+ 30W SLS 3D Printer?
| Package | Items |
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Printer w/ Build Chamber |
Build Your Own Package: Start with the Fuse 1+ 30W 3D printer and build your own ideal setup or talk with one of our sales expert to find the perfect combination of hardware and tools for your SLS needs. 1 × Fuse 1+ 30W 3D Printer 120V (including 1 × Build Chamber) |
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Starter Package |
1 × Fuse 1+ 30W 3D Printer 120V |
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Complete Package |
1 × Fuse 1+ 30W 3D Printer 120V |
|
Production Package |
4 × Fuse 1+ 30W 3D Printer 120V (including Build Chamber) 4 × Fuse Series Build Chamber 120V 8 × Fuse Series Powder Cartridge 4 × Fuse Series Printer Stand 1 × Fuse Sift 120V 1 × Fuse Blast 1 × Fuse Blast Polishing System: 1 × Fuse Blast Polishing Module 2 × Fuse Blast Polishing Medial 4 L (2.5 kg) 1 x Fuse Blast Polishing Agent 115 mL 1 x Fuse Blast Polishing Mesh 20 x Nylon 12 Powder 10 kg Designed for high-volume production and streamlined workflows with 4 SLS printers and all the accessories needed for maximum productivity. |
What Accessories are Recommended for the Formlabs Fuse 1+ 3D Printer?
Find the catalogue of accessories here.
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| Industrial Vacuum 110V ($2,999) |
Powder-Safe Vacuum 120V ($1,199) |
Printer Stand ($299) |
| Maintain a clean and safe workspace when using the Fuse Sift powder recovery station with this NFPA 652-compliant industrial vacuum. Seamless connection to the Fuse Sift and build chamber. | Portable SLS vacuum in NFPA-652 compliant and safe for all Formlabs SLS powders. Can be connected to Fuse Sift for clearing powder from build chamber. Cannot be controlled from the Sift. | Steel stand to raise the Fuse 1+ to an ergonomic height while enabling easy access to the print chamber and touchscreen display. |
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| Fuse Blast ($10,999) |
Fuse Sift ($9,999) |
Build Chamber 120V ($3,999) |
| Fully automated cleaning and polishing solution for post-processing SLS 3D printed parts. | All-in-one powder recovery station & post-processing system. Handles part extraction, powder recovery, storage, and mixing. | Modular build chambers allow for a continuous workflow by moving completed prints to the Fuse Sift and starting the next as soon as possible. Reduces downtime and maximizes productivity. |
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| Fuse Blast Polishing System ($2,699) |
Fuse Sift Glovebox Bundle ($349) |
Fuse Depowdering Kit ($999) |
| Drop-in Upgrade for the Fuse Blast that enables smooth, semi-gloss, scuff-resistant, and dye-ready surface finishes. Cleans and polishes parts directly after depowdering in Fuse Sift. Includes: 1 x Polishing Module 2 x Polishing Media 4 L (2.5 kg each) 1 x Polishing Agent 115 mL 1 x Polishing Mesh |
Streamlines part extraction and significantly reduces powder exposure. Designed to improve safety and efficiency. Includes: 1 x Glovebox Panel 1 x Parts Carrier |
All-in-one post-processing solution to clean SLS parts and recover, sift, and mix used powder for the next print. Recommended for low-production runs. Use Fuse Sift for high-volume. Includes: 1 x Workspace & Tools 1 x Sifter (120V) with 150 Sieve |
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| Fuse Blast Polishing Media (4L) ($349) |
Fuse Blast Polishing Agent 115 mL ($49) |
Formlabs Fuse Blast Polishing Mesh ($15) |
| Specially formulated plastic beads for use on the Fuse Blast to deliver smooth, semi-gloss, and dye-ready parts. For use with Polishing System. | Conditions the Polishing Media to enhance surface finish quality and prevent media clogging during operation. For use with Polishing System. | Replacement media filter mesh for the Fuse Blast. For use with Polishing System. |
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| Fuse Depowdering Kit Sifter Sieve ($99) |
Fuse Sift Sieve ($89) |
Powder Cartridge ($149) |
| Combine with the Fuse Depowdering Kit to funnel unsintered powder into the sifter for recovery. Recovered powder can be stored in a cartridge and be reused in the next print cycle. 300 µm Sieve for Nylon 11 CF ONLY 150 µm Sieve for all other Formlabs SLS powders |
Filters out small chunks or debris to keep the powder clean. Reclaimed powder can be reused in the next print cycle. Replacement part for Fuse Depowdering Kit Sifter Sieve 150 / 300 µm. Recommended to replace after 200 hours of use. |
Reduce downtime by mixing fresh and used powders recovered from the Fuse Sift, while loading materials into the printer hopper. |
What Materials are Compatible for the Formlabs Fuse 1+ 3D Printer?
Find the all of materials here.
For more information about Open Material Mode, contact our sales team at sales@matterhackers.com to unlock more versatility with any 1064 nm powder.
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| Nylon 12 (10 kg) ($999) |
Nylon 12 Tough (10 kg) ($1,099) |
Nylon 12 GF (6 kg) ($649) |
| The go-to material for SLS printing-- versatile and biocompatible with high detail and dimensional accuracy. Ideal for functional prototyping and end-use production. Available in gray and white. | Offers best-in-class refresh rate with high ductility and great dimensional accuracy. Print durable parts for prototyping and small batch production that have reduced warpage without sacrificing strength. | Glass-filled, biocompatible material with enhanced stiffness and heat resistance for demanding industrial environments. Best for stiff functional prototypes or end-use parts where structural rigidity and thermal stability are critical. |
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| Nylon 11 (6 kg) ($699) |
Nylon 11 CF (6 kg) ($999) |
TPU 90A (6 kg) ($799) |
| Strong and highly ductile bio-based material. Ideal for robust biocompatible parts, functional prototyping, and producing custom or low volume end-use parts that need to bend or take impact. | Carbon-filled made for superior stiffness and strength. Produce lightweight, rigid parts that remain structurally and thermally stable for repeated impact. 300 Micron Sieve required for use. |
A tough elastomer with high elongation at break and superior tear strength for flexible, resilient, and skin-safe prototypes and end-use parts. Ideal for flexible functional parts that withstand the demands of everyday use. |
What are the Technical Specifications of the Formlabs Fuse 1+ 30W?
| PRINTING PROPERTIES | |
|---|---|
| Technology | Selective Laser Sintering (SLS) |
| Build Volume (W x D x H) |
165 x 165 x 300 mm 6.5" x 6.5" x 11.8" |
| Layer Thickness (Axis Resolution) |
110 microns .004" |
| Build Speed (20% Packing Density) |
0.5 Liter / Hour |
| Hopper Capacity | 14.5 Liters |
| Material Refresh Rate | 30 - 50 % |
| Dimensions | 685 x 645 x 1065 mm |
| Supports | No Supports |
| HARDWARE | |
| Minimum Access Dimensions (W x D x H) |
125.5 x 149.5 x 187.0 cm 49.4" x 59.0" x 73.6" |
| Printer Dimensions (W x D x H) |
64.5 × 68.5 × 107 cm (165.5 cm with stand) 25.4" × 27.0" × 42.0" (65.0" with stand) |
| Weight | 120 kg (without build chamber or powder) 265 pounds (without build chamber or powder) |
| Startup Time | < 60 minutes |
| Operating Environment | 18 – 28 ºC (68 – 82 ºF) ≤ 50% ambient humidity |
| Internal Temperature | 200 ºC (392 ºF) |
| Temperature Control | Quartz Tube Heating Elements Resistive Air Heater |
| Air Handling | Interface to external inert gas supply Pressure controlled two-stage filtration (Replaceable HEPA and carbon mediums) |
| Power Requirements | EU: 230 VAC, 7.5 A (dedicated circuit) US: 120 VAC, 15 A (dedicated circuit) |
| Galvanometers | Formlabs Custom 2nd Generation |
| Laser Specifications | Ytterbium Fiber IEC 60825-1: 2014 certified 1070 nm wavelength Maximum 30 Watts 3.24 mrad beam divergence (nominal, full angle) |
| Laser Spot Size (FWHM) | 247 microns 0.0097" |
| Radiation Information | The Fuse 1 is a Class 1 Laser product. Accessible radiation is within Class 1 limits. |
| Connectivity | Wi-fi (2.4GHz + 5GHz) Ethernet (100 Mbit) USB 2.0 |
| Printer Control | 10.1” interactive touchscreen 1280 × 800 resolution |
| Alerts | Touchscreen alerts and tracking SMS/email via Dashboard Live video feed with computer vision Proactive maintenance alerts |
| SOFTWARE | |
| Print Preparation | PreForm Desktop Software |
| System Requirements | Windows 7 (64-bit) and up Mac OS X 10.12 and up OpenGL 2.1 4 GB RAM (8 GB recommended) |
| Hardware Requirements | Fuse 1 generation 3D Printer |
| File Types | • .STL, .OBJ, or .3MF • FORM file output |
| Materials | |
| Formlabs Materials | • Nylon 11 / Carbon Fiber • Nylon 12 / Tough / Glass Fiber • TPU 90A |
| Others | Open Material Mode Available Contact sales@matterhackers.com for more information |
| Biocompatible | Yes |
Experience truly rapid SLS 3D printing with the Formlabs Fuse1+ 30W 3D Printer
What Resources are Available for the Fuse 1+ 30W SLS 3D Printer?
- Formlabs Fuse 1+ 30W SLS Ecosystem Brochure
- Formlabs Fuse Series Complete Service Plan Informational Sheet
- Formlabs SLS Post-Processing Techniques
- SLS Safety Guide
- Get Quote for In-person Hardware Installation and Training
- SLS 3D Printing Explained
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